Real SMT Solutions Across Industries | Meraif Customer Cases

Every SMT plant is different, which is why Meraif doesn’t offer one-size-fits-all solutions. Below are real customer stories from EMS providers, automotive manufacturers, R&D labs, and regional SMEs—all powered by Meraif’s 0-to-1 expertise and tailored line designs. See how we’ve helped factories in 15+ countries increase capacity, improve precision, and reduce costs.

Why Choose Meraif – Global Pick and Place Machine Manufacturer

One-Stop SMT Provider

18+ years of experience delivering comprehensive PCBA equipment solutions. We source and integrate best-in-class pick-and-place, printers, ovens, and inspection technologies. Customers benefit from coordinated equipment selection and turnkey installation.

Global Reach & Support

Serving customers worldwide (North America, Europe, Asia, and beyond). Our international support network ensures local service and spare parts availability. OEMs and integrators trust us as a PCB assembly equipment supplier and partner.

Quality & Reliability

Our machines use imported core components and robust frames for high MTBF. High-precision models (±0.02mm) yield very low defect rates. Better precision means less rework and higher yields.

Proven ROI

Quality pick-and-place machines improve throughput significantly. Upgrading from 15k to 45k CPH cuts cycle time by two-thirds. One client saw 40% more output and 75% fewer rejects after upgrading.

Service & Support

Full integration, operator training, and comprehensive maintenance packages. Our after-sales service ensures lines run at peak performance. Meraif’s modular lines include MES/ERP integration support for modern factories.

Industry 4.0 Ready

All equipment emphasizes MES integration and smart factory capabilities. Data-driven monitoring and predictive maintenance optimize production efficiency and reduce unplanned downtime.

Consumer Electronics / Communications – Global

High-Speed Hybrid Line: Scaling from 30,000 to 72,000 CPH for Telecom Equipment

Client Profile

Industry: Telecom / Consumer Electronics
Region: Southeast Asia
Company Type: Global EMS OEM (multinational)
Challenge: Support rapid product launches with mixed component sizes, frequent design changes, and strict lead-time requirements.
The Challenge
The customer operated legacy placement equipment handling ~30,000 CPH across two lines.

meraif customer factory

Client Profile

Industry: Telecom / Consumer Electronics
Region: Southeast Asia
Company Type: Global EMS OEM (multinational)
Challenge: Support rapid product launches with mixed component sizes, frequent design changes, and strict lead-time requirements.
The Challenge
The customer operated legacy placement equipment handling ~30,000 CPH across two lines.

meraif customer factory

Client Profile

Industry: Telecom / Consumer Electronics
Region: Southeast Asia
Company Type: Global EMS OEM (multinational)
Challenge: Support rapid product launches with mixed component sizes, frequent design changes, and strict lead-time requirements.
The Challenge
The customer operated legacy placement equipment handling ~30,000 CPH across two lines.

meraif customer factory
18+ years of expertise delivering comprehensive PCBA equipment solutions to OEMs, EMS providers, and manufacturers globally.
Client
Client
Client
SMT Lline install
meraif customer factory

Pick and Place Machine Manufacturer – SMT Case Studies & Solutions

Discover how Meraif’s high-speed SMT equipment transforms production efficiency, precision, and ROI across industries worldwide.
meraif customer factory

Comprehensive PCBA Equipment Solutions

Meraif offers modular, scalable pick-and-place systems designed for the full spectrum of manufacturing needs – from ultra-high-speed production runs to flexible prototyping environments.
High-Speed Placement
Multi-Functional Modules
Line Integration
Quality & Compliance
Scalability

Customer Case Studies by Industry

High-Speed, High-Mix Production for Consumer Electronics
Challenge
Miniaturized components (0201/01005), high mix of board types, large volumes. Shorter product cycles demand fast changeover and throughput.
Solution
Deploy dual-line setups with one ultra-fast placement head (≈70k CPH) for small parts and one multi-functional head (≈25–40k CPH) for larger parts. Machines use high-capacity feeders and vision alignment to place 0201 chips and big connectors alike. Flexible software handles multiple SKUs.
Automated feeder changeovers enable quick board swaps
High-capacity component feeders for diverse part types
Advanced vision alignment for micro-component accuracy
Multi-SKU recipe management system
Achieves tens of thousands of placements per hour with ≤±0.03mm accuracy. Pairing a high-speed module with a versatile auxiliary module balances speed and variety, optimizing line efficiency while supporting rapid product transitions.
meraif customer factory
Factory layout
Factory layout

Precision & Large Boards for Automotive & Industrial Electronics

Large PCBs (up to 510×460mm) and heavy power components require high placement force and accuracy. Zero-defect requirements and traceability (MES linking) are critical.
Solution
Use pick-and-place machines with large PCB support and high-torque vision systems. Heads are calibrated for 0.02–0.03mm accuracy, essential for ADAS modules, EV battery controllers, or industrial drives. Integrate SPI/AOI to catch defects early.
Large-format board handling (up to 510×460mm)
High-precision vision alignment (±0.02–0.03mm)
Integrated SPI/AOI inspection for zero-defect requirements
MES-linked full traceability and data logging
Robust vacuum nozzles for heavy power devices
High-reliability assembly with minimal rework. Cutting defect rates from 0.3% to 0.05% can save thousands annually. Customers see greatly reduced alignment rejects, as ±0.02mm accuracy cuts failure rates dramatically.