Custom Mixed SMT Lines
Maximum flexibility for high-mix, low-volume manufacturing. Quick changeovers (15-30 min), modular configurations, and versatile equipment selection for contract manufacturers and diverse production needs.
Engineered for Versatility and Rapid Changeover
What makes mixed SMT lines different from dedicated production systems
Mixed SMT lines prioritize flexibility over raw speed. Unlike dedicated high-volume lines optimized for a single product, mixed lines feature modular equipment placement, rapid feeder changeover systems, intelligent component storage, and versatile handling capabilities.
This configuration enables efficient production of small to medium batches across multiple product types without sacrificing quality or requiring extensive setup time between jobs.
This configuration enables efficient production of small to medium batches across multiple product types without sacrificing quality or requiring extensive setup time between jobs.
Advanced Features for Flexible Manufacturing
Core strengths: quick line changeovers, flexible tooling, rapid NPI, multi-skill teams, smart scheduling, and SPC-driven QC for high yield and efficiency—fast!!
Modular Equipment Layout
U-shaped or cellular configurations minimize operator movement and facilitate quick product changeovers in just 15-30 minutes typical.
Flexible Feeder Systems
Quick-release feeder carts, intelligent storage systems, and multi-pitch compatibility support rapid job changes without component handling delays.
Vision-Guided Placement
Advanced pick and place machines with vision alignment handle component variations and maintain placement accuracy across diverse product mixes.
Programmable Process Control
Store unlimited production programs with automated recipe changeover and intelligent optimization to reduce setup complexity.
Scalable Configuration
Add or remove equipment modules as production requirements evolve without complete line redesign or major investment.
Optimal Equipment Selection
Premium brands configured for mixed production environments
01
Pick and Place Machines
02
Solder Paste Printing
03
Reflow Soldering
04
Inspection Systems
05
Auxiliary Equipment
Strategic Advantages for Flexible Manufacturers
Why leading manufacturers choose mixed SMT lines
Rapid Market Response
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Optimized Equipment Utilization
Maximize ROI by running diverse products on the same platform rather than maintaining dedicated lines for each product family.
Reduced Inventory Costs
Build-to-order production minimizes finished goods inventory while maintaining short lead times for customer orders.
Quality Consistency
Maintain consistent assembly quality across all product types through standardized processes and equipment.
Lower Capital Investment
Configure production capacity efficiently without over-investing in specialized single-product equipment.
Operational Cost Efficiency
Shared lines, standardized tooling, and balanced scheduling reduce labor, maintenance, and overhead per unit.
Ideal Manufacturing Scenarios
Mixed SMT line configurations are ideal for high-mix production: boards combining tiny passives and large connectors, fast model changeovers, NPI-to-mass ramp, and EMS plants running consumer, automotive, industrial, medical, and networking PCBA on one line, balancing speed, flexibility, and yield.
Efficient Configurations for Various Floor Spaces
Optimized layouts tailored to your facility constraints
1
U-Shaped Layout
Minimizes floor space (28-35 ft × 20-25 ft) and enables single-operator management of loading and unloading stations.
2
L-Shaped Layout
Optimal for corner installations and smaller facilities while maintaining efficient workflow and accessibility.
3
Modular Cellular Layout
Groups equipment by function for maximum flexibility and supports parallel production of different products.
4
Linear Flexible Layout
Suitable when floor space is available and multiple operators are preferred for higher throughput capability.
Expert Support for Successful Implementation
Comprehensive training and ongoing technical assistance
Our custom mixed SMT line solutions include comprehensive training and support services: equipment operation training for all machines, production programming and optimization guidance, changeover procedure development, preventive maintenance training, and ongoing technical support.
We ensure your team can confidently manage diverse production requirements and maximize line flexibility from day one.
We ensure your team can confidently manage diverse production requirements and maximize line flexibility from day one.
Design Your Ideal Mixed SMT Line
Schedule a consultation with our SMT engineering team. We’ll assess your product portfolio, production volumes, changeover frequency requirements, and facility constraints to design an optimal mixed SMT line configuration with detailed layout drawings, equipment specifications, throughput analysis, and comprehensive quotations.